Star Trace Pvt. Ltd.
Chennai, Tamil Nadu
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Vibrating Equipments

We are one of the leading manufacturer & exporter of Vibrating Equipment. Our other products are Hydrocyclone SeparatorIndustrial Magnets, Material Handling Equipment, Industrial Conveyors, Industrial Crushers and many more.


Vibrating Table

We are presenting a supreme array of Vibrating Equipments such as Vibrating Table that ensures flawless settling of compact, dry, and bulk materials in containers. It ensures considerable gain in net weight of container or reduction in size of the contents to facilitate use of smaller containers. It helps to bring down packaging as well as shipping costs. We offer electromagnetic as well as electromechanical versions to suit several applications. These are available at leading industry rates.

Features:

  • Compact and sturdy
  • Flawless finish
  • Cost effectiveness

Specifications:

  • Material: Ceramic powder
  • Temperature: Ambient (outside shade temp 2º to 47ºC)
  • Particle size: As per customer requirement
  • Table size: 900 x 3000 mm
  • Height: 700 mm
  • MOC: Mild steel
  • Amplitude: 0.5 to 2 mm Max
  • Drive: 2 Nos. of unbalanced vibro motor

Scope of Supply:

  • Vibrating table
  • Mounting frames & vibrating unit
  • Mounting legs
  • Open coil springs
  • 2 Nos. of unbalanced vibro motor
  • Power Connecting Terminal Box

Vibratory Motor

Leveraging on our rich domain experience of manufacturing, supplying, and exporting a wide range of vibrating equipments, we are offering Vibratory Motor that is designed for seamless performance under demanding working conditions. These are seamlessly enclosed and are having per squirrel cage design. These are equipped with eccentric weights at either ends of shafts for producing vibrations and are stringently tested for quality in accordance with international norms.

Features:

  • Low on maintenance
  • Remarkable efficacy
  • Easy to operate

Details:
  • One of two lifting lugs
  • Absolutely secure centrifugal mounting
  • Quality-tested components, each motor tested under load
  • Reliable starting by means of a high-powdered starting torque
  • Permanent and well legible setting marketing of the unbalanced weights
  • Vibration-proof joining through the considerable Tensility of the mounting screws
  • Dust-tight and water-tight through a sealing covering with special circular rubber washer
  • Universal mounting facilities through an optimum choice of inter spacing in the base mounting

Applications:
  • These motors are used in various material handling equipment such as vibrating screens, conveyors and feeder
  • They are also used on hoppers, silos to prevent congestion of material flow

Specifications:
  • Centrifugal force range: From 42 to 14250 N
  • Operating torque range suitable for vibrating units: From 3.6 to 3600 Kgs
  • Working weight range: From 1 to 6000 Kgs
  • Power connection: From 3 Phase current with 50 Hz 415 V A.C
  • Rated consumption: 0.1 to 10 KW
  • Ambient temperature: Up to 60ºc


Pneumatic Vibrators

Pneumatic Vibrators
Pneumatic Vibrators

We are reckoned as trusted manufacturers, suppliers, and exporters of a wide array of vibrating equipments such as Pneumatic Vibrators that are used to aid flow of materials from chutes and hoppers. These are also used for compacting of material in moulds and containers or separation of different sizes of materials on screens. Vibrating frequency can be controlled by manipulating air flow to suit process requirements. These can be used in dusty and wet environments and are available at reasonable rates.

Features:

  • Dust and water proof construction
  • Impeccable performance
  • Low energy consumption

Details:

  • Assisting the flow of material from chutes and hoppers
  • Preventing bottles and similar objects from locking together and blocking conveyor systems
  • Compaction of material in containers or moulds
  • Separation of various sizes of material on screens
  • Nylon end plates are located on either side to contain the ball and prevent the ingress of dust an dewater, thus allowing the unit to be used in dusty or wet environments
  • Inlet and exhaust ports have standard pipe threads, allowing the exhaust air to be piped away, ensuring that n restriction is imposed o exhaust air
  • Four mounting holes are provided, two vertically and two horizontally for handling difficult mounting positions

Specifications:

  • Maximum temperature: 100°C -220°C
  • Noise level range: 75 to 85 dBA

Electromagnetic Vibrators

Electromagnetic Vibrators
Electromagnetic Vibrators

star trace electromagnetic vibrators offer an economical means of maintaining the flow of bulk materials from bins, hoppers and chutes. they com e with an easily adjustable control which provides flexibility and assures optimum flow for the type of material being handled. furthermore, electromagnetic vibrators can be operated continuously or intermittently depending upon the specific requirements. to assure the highest standard of quality, electromagnetic vibrators are factory tested and adjusted for optimum performance. most models come standard with totally enclosed, dust-tight and water-proof construction. since these vibrators have no rotating or sliding parts, they are virtually maintenance-free. electromagnetic vibrators come with the technical expertise and his application staff, who have been providing productive solutions for a wide variety of material handling problems.

features and benefits:

electromagnetic design no rotating or sliding parts; maintenance-free ideal for continuous or intermittent operation adjustable control varies vibration force with simple turn of control knob urethane encapsulated magnet assemblies provides protection from moisture and other contaminants prevents wire degradation productivity enhancing performance no need for manual labor to unclog bins or to keep material flowing simple design, durable, rugged construction
safe, reliable performance for years of service wide range of sizes accommodates your specific application low noise models available quiet, reliable operation

Vibratory Finishing Machine

Vibratory Finishing Machine
Vibratory Finishing Machine

Vibratory Finishing Machine are suitable for de burring, de-scaling, edge reducing, polishing, surface improvement, pre plating finishing all types of components including fully machined parts in metals & plastics.

Working Principle:

The vibratory finishing machine for metal working has a ring chamber to hold abrasives and work pieces. When the machine is working, it makes three-d high frequency vibration. The grinding stones and the work pieces are rolling spirally forward and they are grinding each other during the rolling. This makes the work pieces de-burred, chamfered, polished and clean, to replace the traditional cloth-wheel polishing, the vibratory finishing machine for metal working can save a lot of spending on manpower, and lower the cost of production. It can also be matched up with mass production, improve and stabilize the quality of the products.

Application:

Mainly applied to metal parts, standard parts, apparatus, instruments, bicycles, sewing machines, hydraulic parts, bearings, auto parts, plastics, ceramics, non-ferrous metal products and parts industry de burring parts to rust, polishing rough, medium polished, fine polishing, bright polishing, especially for special-shaped part of the surface finishing are superior to specific functions, as it after finishing the parts

Industrial Vibrators

Industrial Vibrators
Industrial Vibrators

Vibratory Motor:

Vibratory motors are robust, reliable, high loadable, quiet running and require no maintenance. Vibratory motors are totally enclosed 3phase, squirrel cage induction motors with adjustable, eccentric weights mounted at both ends of the shaft, to set up vibrations during rotation, these motors are used in various material handling equipment such as vibrating screens, conveyors and feeder. They are also used on hoppers, silos to prevent congestion of material flow.

Pneumatic Vibrators:

Star trace pvt ltd. is a reputed dealer in manufacturing and exporting of pneumatic ball vibrator in India. Star trace pneumatic ball vibrators are manufactured with a rustproof extruded aluminium body fitted with hardened steel races on which a steel ball rotates.

Electromagnetic Vibrator:

Star trace electromagnetic vibrators offer an economical means of maintaining the flow of bulk materials from bins, hoppers and chutes. They come with an easily adjustable control which provides flexibility and assures optimum flow for the type of material being handled. Furthermore, electromagnetic vibrators can be operated continuously or intermittently depending upon the specific requirements. to assure the highest standard of quality, electromagnetic vibrators are factory tested and adjusted for optimum performance. Most models come standard with totally enclosed, dust-tight and water-proof construction, since these vibrators have no rotating or sliding parts, they are virtually maintenance-free. Electromagnetic vibrators come with the technical expertise and his application staff, who have been providing productive solutions for a wide variety of material handling problems.

Electromagnetic Hammer

Electromagnetic Hammer
Electromagnetic Hammer

Electromagnetic hammer with new lock. we are manufacturing hammer since 1996. We are developed new hammer design.. ours hammer, maintenance cost is very low & easy. Our hammer requires very less electric power so you save your electricity. The process of self- ignition in spray drying plants can lead to spontaneous explosion exactly electromagnetic hammers provided on spray drying chamber help in avoid possibility of self ignition, also hammer help in smooth functioning of down side, convening and collection equipments of the system thereby ensuring, low losses, low downtime, consistent quality, lump free product and smooth operation.

Operational features:

Electromagnetic hammer consists of a stator and rotor, which are made out of high grade strip lamination to minimize iron losses. The part movement of the rotor shaft directly transmitted to hammer stoker electronic controller controls the excitation of hammer coil

Base Mounting:

Base plate is essential to prevent dent crack formation of the chamber wall due to continuous hammering. During installation please ensure that the distance between chamber surface and base plate should be 71mm (at top ) & 65 mm (at bottom ) to obtain maximum efficiency.

Vibrating Machines

Vibrating Machines
Vibrating Machines

Vibrating Machine:

Star trace is a professional vibrating machine manufacturer in india, which adopts advanced manufacturing equipment and technology to produce various vibrating machines. Our vibrating machines are convenient to operate and are of reliable performance. This vibrating machines are easily cast by using a tamping bar or a vibrating table. However air trapped in cement mortar paste can not be thus removed while casting cement mortar moulds, easy method is to impart greater vibration of lesser amplitude to the mould while casting. This is achieved in a vibrating machine. Vibration machine is used for the preparation of mortar cubes for the determination of compression strength of ordinary and rapid hardening portland cement, low heat portland cement, portland bleast furnace cement and high alumina cements.

Vibrating Equipments

Vibrating Equipments
Vibrating Equipments

Horizontal Vibrating Screen:

Horizontal vibrating screen adopts two motors.while they are running in opposite direction at the same time, born by theirs eccentric block, its vibrating forces in parallel to the axis of the motors will be cancelled by each other, the forces in perpendicular to the motor shaft will add together, therefore, the movement locus is a straight-line. There is a slope between two motor axis’s and the screen ,the raw materials will be up threw with the vibrating forces and self-gravity and start a skipped movement straightly so as to achieve the purpose of the screening and grading. The largest meshes are 325 and can screen 7 different products.

Vibratory Feeder:

Vibrating feeder can feed lump or granulated materials to the other devices evenly and continuously. In sand and gravel production line, the continuous feeding of the vibrating feeding machine helps avoid the blockage at  receiving hopper. With easy flow adjustment, low noise and energy consumption, vibrating feeder is applied to crushing and screening production lines on crushing site, in mining, metallurgy, building material, chemistry, mineral processing, and coal industries. This vibrating feeder adopts an eccentric block to produce centrifugal force which makes the movable parts like screen box and vibrator move continuously in a circle or an approximate circle. The material then vibrates and jumps with the screen box on the tilted screen and is then continuously and equably discharged.

Circular Motion Vibrating Screen:

The circular vibrating screen is a kind of sieving equipment of international advanced level, developed by our company on the basis of carrying on the advantages of traditional screens and absorbing the outstanding technology from abroad. It is widely used for grading and screening materials in the following field: minerals, quarry, building materials, water conservancy and hydro power, transportation, chemical industry , smelting and so on.

Gyratory Screen:

STAR TRACE Screen Separator is a unique particle size gradable separator designed for greater capacity per meter square of screening area & over size material discharge with relatively much less percentage fines than other screening machines.
Our company has been a leader in manufacturing and supplying a vast variety of screen separators to various industries across the country. We offer horizontal screen separator and circular screen separator which come with many special features. Our screen separators are known for their high performance, innovative designs, and affordable prices making them extremely popular among customers.

Vibratory Motor:

Vibratory motors are Robust, Reliable, High Loadable, Quiet Running and require no maintenance. Vibratory motors are totally enclosed 3Phase, Squirrel cage induction motors with adjustable, eccentric weights mounted at both ends of the shaft, to set up vibrations during rotation. The design of shaft and the selection of bearings has been carefully done to withstand heavy radial loads.

Vibrating Table:

STAR TRACE Vibrating Tables are designed to settle and compact dry bulk materials in various types of containers. Their application provides either a sizeable increase in the net weight of the container or reducing in the container size with subsequent savings in shipping and storage space.

STAR TRACE Vibrating Tables are available in two types Electromagnetic & Electromechanical. The choice of the proper type and model depends upon the application, characteristics of the material or objects being handled, its reaction to vibration, the maximum weight to be handled and the type of container.

Vibration Meter

VIBRATION METER
The Star Trace Vibration Meters 1050H is a handheld analog instrument designed for a large variety of vibration measurement applications. It can indicate True RMS vibration displacement.
The instrument is extremely easy to use: just connect the sensor, attach a magnetic base or the touch probe, contact it to the point where the vibration is to be measured, choose an appropriate scale, and the unit indicates the vibration reading on its analog meter.The instrument is suitable for a variety of vibration measuring needs such as for fans, blowers, turbines, generators, rotary or balanced opposed compressors, pumps, motors, alternators, engines, gearboxes, bearings etc.

VIBRATION MEASUREMENT
Vibration measurement on rotating machinery is normally done for two major applications:

  • Quality Control, and
  • Predictive Breakdown Maintenance.
In addition to the commonly understood QC application on motors, generators, blowers, or a host of rotating or reciprocating machinery, vibration is increasingly being used with enormous benefits for the second application : Predictive Breakdown maintenance.In continuously running plant, where sudden breakdowns can be disastrous, vibration is an immensely important indicator for planning an effective predictive maintenance strategy. Periodically observed vibration readings at strategic points on the machine will indicate a rising trend well before a breakdown occurs. This signals the need for taking timely corrective action. This will drastically reduce sudden and unexpected machinery failures, thus resulting in substantial savings in downtime.

FEATURES :
  • Hand- Held unit for General Purpose Vibration Measurement.
  • Accelerometer type sensor.
  • Touch type membrane switch panel.
  • RMS Velocity, Pk-Pk Displacement.
  • Portable and compact unit.
  • Economical, easy to use.
  • Analog Display Surface-mount technology for high reliability.
  • Rugged, suitable for industrial use.


Star Trace Pvt. Ltd.

Mr. P. R. Maheswaran (Managing Director)
No. 7, Jeevanandham Street, Red Hills
Chennai - 600052
Tamil Nadu, India
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